The complete platform

Every capability, organized by what it does

From AI weld inspection to job costing to accounting sync — here is everything Flaggity does today.

Inspection and Quality

Inspection and Quality

Catch defects, manage nonconformances, and document compliance

Enterprise

Traceability & Containment

Full heat and material genealogy from mill cert to customer shipment — and in reverse: one suspect heat returns every affected unit and shipment in seconds, with weld-level filler and base heats and multi-level assembly rollup.

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Enterprise

Quality Turnover Package (MDR)

Auto-compiled customer data books: material test reports, WPS/PQR, welder records, NDE reports, calibration certs and genealogy in one bundle — with a manifest that names its own gaps before your customer finds them.

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Enterprise add-on — $99/month

NDE / NDT Management

Manage RT, UT, MT, PT and VT examinations end to end — request and assign to internal technicians or external agencies, record indications and technique parameters, accept or reject with sign-off, and tie every exam to its weld joint.

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Professional and above

NCR and CAPA Management

Formal nonconformance reports with auto-numbering. Corrective action workflow with Flaggity AI root cause analysis — 5 Whys, Fishbone, Fault Tree. Effectiveness verification at 30, 60, and 90 days. Full audit trail.

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Enterprise add-on

Audit Management

Complete audit management with evidence linking, finding tracking, corrective action assignment, and audit package PDF export. Supports ISO 9001, CWB, and customer qualification audits.

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All paid plans

Inspection Certificates

Formal inspection certificates generated instantly with digital signature, QR verification code, and Flaggity AI attribution. Four professional branded templates — dark navy, minimal, bold, and classic. Enterprise customers select their preferred template.

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All paid plans

AI Weld Inspection

Upload a weld photo from any phone. Flaggity AI analyzes against 14 international standards — ISO 5817, AWS D1.1, ASME Section IX, API 1104, CSA W59, and more — returning specific clause citations, severity ratings, and corrective action recommendations in 60 seconds.

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All paid plans

Site Safety Inspection

AI-powered site safety inspection with OSHA 29 CFR 1926 citations. Covers fall protection, electrical safety, PPE compliance, fire safety, and more. Corrective action deadlines automatically assigned by severity — Immediate Danger to Low.

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Business and above

Visual Weld Map

Upload engineering drawings and mark weld joint locations. Joint status automatically updates from linked inspection results — green for pass, red for fail, grey for uninspected. Associate maps with projects and reference specific joints during inspections.

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Production Management

Production Management

See your floor in real time, track costs, and manage every unit

Enterprise add-on

Live WIP Dashboard

Real-time production floor visibility. Kanban, List, and Gantt views showing every unit's stage, time in stage, and overdue status. Transitioning and Rework states. Production summary header showing on-track, running long, and overdue counts. WebSocket live updates.

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Enterprise add-on

Job Costing

Track actual labor hours and costs per unit, per stage, per worker via QR kiosk clock-in. Job Cost P&L summary showing material vs labor vs estimate. Project-level variance. Top 5 most expensive projects. CSV and PDF export. Syncs to QuickBooks and Xero.

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Business and above

Digital Shop Traveler

Every unit gets a digital traveler accessible by QR scan — no login required for customers. Operation sequence with quality checkpoint enforcement, digital sign-off, WPS reference per operation, rework history, and printable PDF. The complete unit lifecycle in one document.

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Business and above

Bill of Materials

Digital BOM replacing Excel spreadsheets. Version-controlled templates per product line, completeness suggestions, lead time tracking, critical order-by dates, and project BOM with automatic quantity multiplication. MRP across all active projects is available with the BOM Pro add-on.

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Enterprise add-on — BOM Pro

Procurement Accountability

Assign specific team members to each BOM line item. Automated escalating alerts at 7 days, 3 days, and overdue. Long lead item warnings at project kickoff. Consolidated purchase order generation with direct supplier email. Never miss an order deadline again.

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Business and above

Material Location Tracking

Every received material gets a location zone — Bay A, Receiving Dock, Paint Room, Warehouse. QR label printing for physical material. Find any material in seconds by heat number or specification. Allocation tracking from receipt through consumption.

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Enterprise add-on

Shop Floor Kiosk

Secure shop floor clock-in at /kiosk/your-company/your-facility. Workers tap their name, scan a unit QR code, select the production stage, and clock in — no individual logins needed. PIN-authenticated, company-scoped, idle timeout. Supervisor status board at /board.

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Enterprise add-on

Material and Heat Number Traceability

Link mill certificates and heat numbers to every unit on the shop traveler. Customers scan the QR code on a delivered part and see full material traceability — specification, heat number, mill certificate number, received date. Full chain from mill cert to final certificate.

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World-class depth

Deep operational tooling in every module

Beyond the headline features, Flaggity ships the deep operational capabilities manufacturers usually pay six figures for — grouped here by discipline.

Traceability & Containment

Heat & Material Genealogy

Every unit's full material story — heats, lots and mill certs from receipt through consumption to the shipped product, across assemblies.

Reverse Containment

Enter one suspect heat number and get every affected unit and customer shipment in seconds — with the customers to notify.

Shipment Lineage

Formal shipment records tie units to customers, so containment ends at the exact deliveries affected — not a guess.

Weld-Level Heats

Filler and base-metal heats recorded per weld joint, so genealogy reaches into every weld — not just the part.

Assembly Genealogy

Parent/child unit links roll traceability and containment up through multi-level assemblies.

Compliance

Document Control

Controlled documents with revision approval workflow, distribution lists, and read/acknowledge tracking.

NDE / NDT Management

RT, UT, MT, PT and VT examinations — request, assign, record indications, accept/reject sign-off, tied to the weld map.

ITP & Hold Points

Inspection and Test Plans with hold, witness and review points — hold points hard-stop the traveler until signed off.

Quality Turnover Package (MDR)

The customer data book compiles itself — MTRs, WPS/PQR, welders, NDE, calibration — and names its own gaps.

PQR Library

Procedure Qualification Records linked to their WPS, with mechanical tests and documents on file.

Immutable Audit Trail

A hash-chained, append-only record of every quality-critical change — who, what, before and after.

MRB & Quarantine

Material holds that actually block stock issuance, with formal MRB dispositions and sign-off.

Certificate Suite

Formal inspection certificates with white-label branding and a countersignature workflow from the Business tier; Enterprise adds custom templates, bulk generation and key-based certificate API access — all tier-included, not add-ons.

Quality

Cost of Quality

Four-bucket Cost of Quality — prevention, appraisal, internal and external failure rolled up from NCRs, rework, scrap, and RMA returns. Quality in dollars.

SPC Charts

Real-time variable and attribute control charts with Western Electric rules, capability studies (Cpk/Ppk), and out-of-control gating.

Control Plans

AIAG-format control plans linked to PFMEA — RPN drives the recommended inspection frequency per characteristic.

FAI / PPAP

18-element PPAP submission packages, levels 1–5, with present-and-valid enforcement — alongside First Article Inspection.

RMA Workflow

Customer returns with traceability linkage — genealogy, original inspections, and prior NCRs per returned unit — through disposition and return cost capture.

Calibration Management

Calibration register with due alerts plus AIAG Gage R&R studies and %GRR verdicts.

Training Records

Training and qualification records per employee with expiry alerts and audit-ready competency history.

Inspector Agreement

Inspector-vs-AI agreement analytics that surface calibration drift between inspectors.

Workforce

Welder Continuity

Activity-based process continuity per ASME IX and AWS D1.1 — lapses flagged before they cost you a requalification.

Certification Registry

Every trade certification with expiry tracking, weekly digests and scheduling warnings.

Production

Earned Value Analysis

CPI/SPI earned-value tracking per work order — know if a job is over budget or behind schedule while you can still fix it.

Auto-Scheduling

One-click schedule generation that books work order operations into work center capacity by due date.

ECO Workflow

Engineering Change Orders on BOMs with approval workflow, affected-item tracking, and revision history.

3-Way Match

PO, receipt, and invoice matched automatically — quantity and price variances flagged before you pay.

Cycle Counts

ABC-classified inventory counting with variance detection and adjustment posting — no full shutdown stocktakes.

Demand Forecasting

Consumption-history forecasting per item with suggested reorder quantities and stockout warnings.

Lot Tracking

Lot and heat numbers carried from receipt through consumption — feeding the platform-wide genealogy and containment engine.

Blanket POs

Long-running supplier agreements with release schedules, quantity drawdown, and spend tracking.

Scrap Tracking

Scrap recorded per work order and stage with cost rollup into job costing and quality analytics.

Delivery Promise

Capacity-aware promise dates computed from the live schedule — quote delivery you can actually hit.

What-If Scenarios

Simulate a rush order or capacity change against the current schedule before you commit to it.

Intelligence (EII)

EII Baselines

Per-facility statistical baselines learned from your own inspection history.

Anomaly Detection

Deviations from your baselines flagged automatically — not generic thresholds.

Pattern Recognition

Recurring defect and process patterns detected across inspections, welders, and facilities.

Predictive Alerts

Delivery, stockout, and cost risks predicted before they materialize.

Weekly Digest

A learned weekly intelligence summary of what changed, what's trending, and what needs attention.

Staged Proposals

EII proposes calibrated improvements — thresholds, sensitivity, cadence — staged for your review.

Human Veto

Advisory by default: nothing applies without approval, and every applied change can be reverted.

AI+

Chained Actions

Multi-step agentic workflows — AI+ executes linked actions across modules with your confirmation.

8D Enrichment

AI-drafted 8D problem-solving content — containment, root cause, and corrective actions.

CAPA Suggestions

Root-cause and corrective-action suggestions generated from your defect history.

Production Kickoff Chain

One command kicks off a work order — traveler, schedule, and material checks chained automatically.

Integrations

Real-Time Webhooks

33 event types across quality, production, procurement and portals, pushed as they happen.

Inbound ERP Sync API

Push work orders, suppliers, inventory and purchase orders from your ERP with API-key authentication.

ERP Connectors

Native Dynamics 365 Business Central and SAP Business One connectors with background sync and sync logs.

Integration Hub

Configure connectors, manage API keys and monitor sync logs from one admin screen.

Portals

Supplier Portal

Suppliers acknowledge POs, respond to SCARs, submit invoices and certs through secure expiring links.

Customer Portal

Customers follow live order status, quality summaries, and certificates — no login accounts to manage.

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